Hino Internal

HMSI Office (495 staff) + HMMI Purwakarta (312 operators) · Toyota Way-aligned · Archion harmonization in progress

Bu Sarah · Head of Hino Indonesia Academy
HMMI Purwakarta · West Java

Jl. Damar Blok D1 No.1, Kawasan Industri Kota Bukit Indah, Bungursari, Purwakarta 41181

Total Operators
312
Cumulative Production
500K+
Export Markets
15+
Active Paths
4
Shift Pattern
3 shifts · 7 days
Parent (Apr 2026)
ARCHION
Plant Layout
HMMI PurwakartaWeldingAssemblyQualityPaint
GIICOMVEC 2020 · 500K+ units milestone
Welding Operator Path
Toyota Way · HMMI
Enrolled
84
Bronze22
Silver31
Gold24
Master7
Avg time to Gold:14 months
  • MIG/MAG fundamentals
  • Frame assembly Ranger 500
  • Robot-assisted spot welding
  • 5S audit
Assembly Line Path
Toyota Way · HMMI
Enrolled
142
Bronze38
Silver56
Gold38
Master10
Avg time to Gold:11 months
  • Standardized Work
  • Andon System
  • Just-in-Time
  • Jidoka principles
Quality Inspector Path
Toyota Way · HMMI
Enrolled
46
Bronze9
Silver18
Gold14
Master5
Avg time to Gold:18 months
  • SPC level 1-3
  • Defect classification
  • Genchi Genbutsu
  • Hoshin Kanri basics
Paint Shop Path
Toyota Way · HMMI
Enrolled
40
Bronze12
Silver17
Gold9
Master2
Avg time to Gold:12 months
  • Surface prep
  • Spray booth ops
  • VOC compliance
  • Color match QA
Operator Spotlight
Featured this week — Pit Lane progress
AW
Pak Andi Wijaya
Assembly Line Operator, Line B (Ranger 500 chassis)
Tenure: 7 years
Gold
Bronze
Silver
3
Gold
4
Master
23 of 27 modules complete4 remaining
Next Milestone
Practical: 5S Audit Leadership
21 May 2026
Jatake Training Center
Recent Badges
Toyota Production System — Advanced Kaizen Practitioner 2025 Standardized Work — Gold Andon Response < 30s

Archion Harmonization — Factory Operator Domain

Updated to Karl Deppen (Group CEO Archion) and Satyakam Arya (President Hino Motors) monthly

71%
from 64% Q1
5S / Standardized Work definitions92%
None
Statistical Process Control level mapping58%
Fuso uses 7-level SPC; Hino uses 4-level — joint working group active
Safety Stop Authority (Andon escalation)68%
Translation of Daimler escalation protocols pending
Cross-trained operator classifications81%
Minor terminology only
EV-readiness curriculum (HV battery handling)12%
Both nascent — joint curriculum opportunity flagged for Q3 2026

Toyota Way Knowledge Pulse

last 24 hours · live feed

12 operators completed 'Genchi Genbutsu' module yesterday — Line B cohort

2h ago

OPL (One-Point Lesson) #2847 published: 'New torque-spec for Ranger 500 frame assembly post-supplier change' — auto-pushed to all 84 welding operators

5h ago

Pak Hiroshi (Hino Japan Tahara Plant) shared 12-min video walkthrough on 'Jidoka improvements 2026' — auto-translated to Bahasa Indonesia via Vertex AI Translation

9h ago

Bu Yuli reported a near-miss in Paint Shop — converted to OPL by Aruna AI in 8 minutes, awaiting QA review

14h ago

Archion harmonization workshop scheduled: 28 May 2026, joint session with Fuso Kawasaki representatives

22h ago
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